I got this last night in a perfectly standard build of HEAD:
*** /home/tgl/pgsql/src/test/regress/expected/sanity_check.out Thu Jan 12 14:06:14 2012
--- /home/tgl/pgsql/src/test/regress/results/sanity_check.out Mon Jun 4 20:28:39 2012
***************
*** 1,4 ****
--- 1,5 ----
VACUUM;
+ WARNING: page is not marked all-visible but visibility map bit is set in relation "pg_db_role_setting" page 0
--
-- sanity check, if we don't have indices the test will take years to
-- complete. But skip TOAST relations (since they will have varying
======================================================================
I didn't manage to reproduce it in a few tries, and I don't recall
having seen the like reported from the buildfarm either. So there's
some low-probability bug in there ...
regards, tom lane